The bigby lounge chair explores a new approach to furniture construction using additive manufacturing. Its internal structure is fully 3D printed, replacing the glued and screwed construction in conventional furniture, often made from various engineered woods . All components can be separated and reassembled without adhesives, keeping materials clean and fully recyclable.

The chair’s rounded, inviting shape is designed for public and communal spaces. The upholstery and fabric are attached non-permanently, helping the design to align with circular design principles.

Beyond its sustainable construction, the 3D-printed structure adds subtle flex and resilience, adapting to the sitter’s movements and enhancing comfort. Potentially made from recycled polypropylene (rPP), the material retains flexibility and ductility, providing integrated comfort through geometry rather than requiring extra padding or springs.

This concept demonstrates how 3D printing can rethink a conventional lounge chair, from internal structure to cushioning, resulting in furniture that is functional, sustainable, and easy to maintain or recycle.